Housekeeping & Laundry Utilizes Lean to Expand Production

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As published in the August 2016 edition of the IPI Newsletter.

This issue of the newsletter we are focusing on the Anamosa Housekeeping Laundry division. Since we last visited them in 2010, it has been very busy.

In July of 2015, IPI’s Lean Training Specialist Steve Forbes led a 5S Lean project in the shop. Along with staff from other areas of IPI, we were fortunate to have the help and expertise of lean facilitators from Rockwell Collins. The event was held in preparation for the return of the chemical products lines that had recently been manufactured at our Mitchellville facility. By January of 2016, the Lean changes were finished; this allowed us to provide an almost seamless transition for our customers of the products into Housekeeping & Laundry. With a lot of work and determination, the shop was also able to be in a position to deliver on the influx of fiscal year end orders.

Along with the 5S Lean project, Housekeeping & Laundry was the first Anamosa shop to implement Prison Industries Manufacturing System (PIMS) metrics boards. Since then, the shop has developed several process improvements to excel at customer service.

Tammy Luchtenburg is the Production Coordinator for both the Housekeeping & Laundry division and the Filters division. She brings 23 years of experience with IPI to the position, 18 of which are in this and the filter division. Technician Jared Ash spends part if his time in the shop as well; Jared has been part of the IPI team since 2012. Todd Pearson is the Supervisor of this division. The shop typically has 15-20 incarcerated individuals and work skills developed range from mixing chemicals, inventory control, packaging and shipping to workplace safety and lean manufacturing.

As we move forward, we are adding updated bottling capacity to meet customers’ needs today and for growth in the future.

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